12 SSL Product Projects in 12 Months for 2012 -  April

12 featured products or projects for the year 2012. See the Inside Solid-State Lighting Blog to comment or discuss each months feature.
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The Battery Project

As part of the 52 in 52 project, I created this torch style table lamp that incorporated a battery, so it works in or out of its base. This was the first effort in approaching an on-off grid product that could serve when power was present, but also act as a portable light.

Unfortunately, the first series of this product utilized lead-acid emergency light batteries connected in series to create 12V. This proved to be a poor choice. Not only was it too heavy for practical use, it failed to maintain a charge, and as the batteries aged, the charger struggled to keep up, resulting in a degrading charge state, an over-worked charging system, and eventually outright failure. Resolving this has been a project over the last several months.

This current version utilizes a Lithium Ion batteries, which are much lighter. With the addition of a smart circuit to monitor and maintain the batteries, and a charger rated at 150% of the connected LED load, this new iteration functions perfectly after repeated cycles from dead to full charge. Based on this, we will be developing other products of this type, as the new package of charger and battery finally produces a usable solution.

The original D4 product from the 52 in 52 project.
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